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MANUFACTURED BY RM GROUP

Toilet paper roll marking line

A manufactured system with dual-station roll feeding, length inspection and pneumatic rejection. Prepares products for Data Matrix application.

Assembled line. The system viewed from the outfeed conveyor.
ACTUAL EQUIPMENTRM Group · Nalchik
items / min
up to 110
overall length
5 m
feed stations
2

Documented configuration. Operating conditions are agreed for your roll dimensions.

01 / EQUIPMENT IN OPERATION

See the line
in motion.

An overview and short clips of the individual units. Choose the part you want to see.

  1. 01System overview03:44
  2. 02Roll flow along the line00:31
  3. 03Transfer to the conveyor00:19
  4. 04Inspection and rejection00:14
  5. 05Outfeed section00:34
  6. 06Feeding and transfer00:39

System overview

The layout, feeding, transfer and inspection units.

Open video file ↗

02 / ENGINEERING

The units
behind the process.

Feeding, transfer and length inspection prepare a separated roll flow for the marking operation.

01

Dual-station feeding

Band saw stations are positioned on the left and right and feed the system alternately. While rolls are replaced at one station, the other continues feeding. Each channel has accumulation and roll-presence sensors. A pneumatic hold-back coordinates the flows. Feed ports are adjusted in height, width and diameter for the agreed product dimensions.

System layout. Feed sections and the main conveyor in the workshop.
System layout
02

Transfer and length inspection

Cut rolls enter an adjustable receiving tray. An electromechanical paddle unit transfers them onto the main belt conveyor. A hardware and software module checks roll length; a pneumatic nozzle rejects an item when a deviation is detected.

Transfer mechanism. The paddle unit at the transition to the main conveyor.
Transfer mechanism
03

Preparing for code application

Rolls leave the system separated for the downstream marking operation. The layout allows room for a printer-applicator, cameras and rejection devices. Data Matrix application, code reading and integration with the Chestny ZNAK system are agreed separately. Roll-length inspection does not replace code-readability verification.

Conveyor inspection. Sensors and the pneumatic nozzle on the outfeed section.
Conveyor inspection

04 / CONFIGURATION

Parameters
of this build.

Product dimensions, configuration and operating conditions are agreed for your production task.

Technical specifications

Documented configuration: Комплекс для рулонов
Output of the documented system up to 110 items/min · Documented configuration; operating conditions are agreed for the roll dimensions
Overall system length 5 m
Roll feeding stations 2 pcs

A build for your product

This model is a starting point for a custom configuration. Send product dimensions, label samples, the required operation and a layout of your line. Equipment configuration, throughput, price and lead time are agreed for the project.

Manufactured-line description, photograph and videos supplied by the owner

NEXT STEP

Let’s discuss equipment
for your product.

Describe your product and production task.
We will engineer equipment around your requirements.

You can get started without a finished specification.
A description of the process is enough.
Request a callback+7 (499) 346-77-87info@rmgrup.ruManufacturing location: Nalchik, RussiaServing Russia, the CIS and neighboring countries

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RM GROUP

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